Batching System
Automatic liquid batching system is a very important process in the production process of fine chemicals, building materials, waterproof powder and liquid materials. The accuracy of batching process plays an important role in the quality of the whole product. Due to the lack of high responsibility and carefulness in the process of mixing and feeding manually, the errors of formula ratio will inevitably lead to the instability of product quality. The automatic mixing system monitors and regulates the level, flow rate and weight of material in real time, thus greatly avoiding the related errors in the process of manual mixing and causing product quality problems. In order to reduce the operation cost and labor cost of the enterprise, the system consists of a multi-formula control system composed of PLC and measurement module. It can quickly handle the production process of different weight requirements by connecting instruments, instruments, control PLC, frequency converter and other electrical components through field bus. In the process of automatic batching production, the main material and auxiliary material are matched according to the set weight parameters, and the metering barrel completes the metering of the material input by the conveyor pump. After dispersing, it directly enters the finished product warehouse (which can set up many kinds of formulas, greatly optimize the operation and so on. The formulas can be directly dispatched for batching production and greatly lifted up. High production efficiency and product quality control)
Software composition of batching system: The software part of batching system is a visual computer operating system designed and developed for monitoring and automatic batching of batching section. It has the characteristics of simple and convenient operation, strong reliability, friendly man-machine interface and complete functions. It can be developed according to customer requirements: production list, formula usage record, statistics and printing functions of production shift, daily, monthly and annual reports according to time and formula. Touch screen screen real-time displaying batching workflow, the software operation is simple, the picture is lifelike.
The core hardware of the batching system adopts imported or domestic high-quality products. The control module adopts high-quality weighing control module, which has the characteristics of high accuracy, high reliability and strong anti-interference ability. The sensor adopts high precision weighing module. The weighing module is simple to install and easy to maintain, which provides a reliable guarantee for the long-term stability of the system.
